Services - Mohács Iron Foundry

For custom moulding
individual thinking is needed

- this is what we offer.

Our iron foundry is not a classic contract manufacturer. Our small and medium-scale, customised casting services are a controlled, documented process from design to delivery. What we undertake, we produce - on short notice, in-house, to a high quality standard.

Why they choose us

- again and again.

Casting production

The Mohács Iron Foundry grey and ductile iron castings specialised in the production of. During the production by hand moulding, Foromat20 with semi-automatic moulding machine and Foromat 40 with semi-automatic moulding machines we work with - the technology we choose is always tailored to demand and quantity.

Applied moulding and casting technologies:

Manual shaping - for low piece counts, unique and complex geometries, for castings of large size and weight
→ Real moulding work is done here, ideal for small batch or one-off production.
Foromat 20 semi-automatic moulding machine- medium for the series production of castings of size 500×600 mm
Foromat 40 semi-automatic moulding machine - for the mass production of large castings (800×1000 mm)
2 with a capacity of 1200 kg Aages made induction melting furnace

The machine moulding is carried out in bentonite-bonded foundry sand, used for both grey castings and ductile castings. For manual moulding, resin-bonded sands can also be used.

Size range and production capacity

Material quality: EN-GJL-150/200/250/300 (szürkevas)
- Weight: between 0,5 kg and 1800 kg
Material quality: EN-GJS-400/500/600 (nodular iron)
- Weight: Between 0,5 kg and 500 kg
Series size: from individual pieces to hundreds, up to thousands series of pieces
Annual capacity: about 4000 tonnes

Quality basics

All castings are preceded by carried out on the basis of a technical drawing or CAD model simulation of casting technology (MagmaSoft)
In your own lab test the casting physical and chemical properties
All stages of production documented at, traceable at the request of the buyer (ISO 9001:2015 certification)

Typical products

Machine elements, machinery parts
Prefabricated products
Water network castings, moulds (fire hydrants, public faucets, tap cabinets, etc.)
Street furnitureok (candelabras, bench legs, ready-made complete benches, etc.)
Agriculture Castings (Cambridge cylinders, breakers, etc.)
Unique, listed building nature or for decorative purposes Castings
Mining castings
Transport (rail, road, water) castings

Metalworking

In our machining shop we can also undertake the machining and finishing of castings on request. During machining, holes, flat surfaces and joints are formed, taking into account the drawing tolerances.

Eyewash

The cleanliness of castings is not an aesthetic issue - it is a manufacturing technology.
With our own granulators (steel shot) to clean our castings.

The process is controlled and the type and intensity of the grit used is adapted to the product.
This is the first step in ensuring that the surface is properly treated - whether for painting or for final installation.

We can also provide contract cleaning on request, taking into account our current capacity.

Tool and core cabinet manufacturing

In our turning shop, we mainly undertake the pre-machining or finishing of cast iron parts on our lathes, grinders, radial drills and milling machines, and offer the cutting of fibre materials on our cutting machines.

We can undertake machining on our carousel and horizontal machining centres up to 1200mm diameter.

If required, we can also undertake CNC machining with the help of our subcontractors.

Surface treatment, painting

Surface treatment can be for protection, appearance or both.
Primer coatings (e.g. zinc, epoxy) or topcoats of your choice based on RAL colour code, as required even with a multi-coat weather-resistant paint system.
The process is carried out after granulation, separately prepared, with controlled layer thickness.

Renovation of fire hydrants

belonging to a drinking water network own production we undertake complete renovation of fire hydrants on our premises.
The process includes: external and internal cleaning, replacement of damaged parts, internal rust removal, pressure testing and repainting.
The renovated hydrants meet drinking water standards and have the necessary permits.

Custom moulding

in seven thoughtful steps

Every project is unique - but quality always goes through the same controlled process.
This ensures that the casting does exactly what you expect it to do.

Offer and design

Starting from a 3D model, we use Magma software to simulate the moulding technology and optimise manufacturability - so you don't find out what works during production.

Tool making

With our skilled pattern makers and traditional and state-of-the-art equipment for pattern making, we offer our prospective and existing partners patterns of the highest quality.

Seed preparation

We use our OMEGA Spartan Type II core sand mixer and manual force to fill the core boxes of the moulding moulds to produce the sand cores required for the sand moulds that support the internal cavities of the moulded parts.

Formatting

Hand moulding for small series, unique complex geometries, large size castings, semi-automatic moulding for medium series. During the moulding process, we use a refractory sand mixture to make sandboxes containing the exact negative of the moulding part to be produced, which are then cast with molten iron. In custom manufacturing, the moulding is done by hand using manual pneumatic compactors and the moulds are then cast using ABUS 5t bridge cranes. The serial production of moulded parts is carried out on Foromat 20 and 40 semi-automatic sand moulding machines.

Casting

Our AAGES induction melting system is capable of operating two induction melting furnaces with a crucible capacity of 1200 kg each. By means of a DUAL transistorised frequency converter, the continuous power distribution between the 2 furnaces can be adjusted as required, so that melting productivity can reach up to 1400 kg cast iron/hour.

Cleaning and surface treatment

The surface is as important as the internal structure - never leave it to chance. In the polishing shop, we use 3 different types of grit blasting machines to remove moulding sand from the surface of the castings, and then use bench and hand grinders to clean the pieces. The castings are coated with primers (e.g. zinc, epoxy) or with a topcoat of your choice based on the RAL colour code, or even with a multi-coat weather-resistant paint system if required. The process is carried out after grain spraying, separately prepared, with controlled coating thickness.

Machining

In our machining shop we can also undertake the machining and finishing of castings on request. During machining, we form holes, flat surfaces and joints, taking into account the drawing tolerances.

Quality control

All tests are carried out in our own laboratory. We check dimensional accuracy, material composition and surface quality - documented to standard.

Packaging and delivery

Secure packaging, export preparation, delivery on demand. Whether we deliver to a close partner or abroad, the finished product arrives the way you want it.

Ask for a quote

for individual castings - simply

Whether it's a one-off or a small production run - just a few technical details and we'll create the right production technology.

Our certificates and compliance

ISO 9001:2015

Own laboratory test

Material composition analysis

Measurement reports on request

CE conformity

Monitoring of production technology

For custom moulding individual thinking is needed