Technology - Mohács Iron Foundry

Technology.

to give shape to the ideas.

The Mohács Iron Foundry builds on decades of professional expertise and a constantly evolving technological background. Our unique castings are designed with state-of-the-art software, manufactured with modern equipment, and every stage of the process is documented and controlled - from the first spark to the finished product.

Custom moulding

in seven thoughtful steps

Every project is unique - but quality always goes through the same controlled process.
This ensures that the casting does exactly what you expect it to do.

Offer and design

Starting from a 3D model, we use Magma software to simulate the moulding technology and optimise manufacturability - so you don't find out what works during production.

Tool making

With our skilled pattern makers and traditional and state-of-the-art equipment for pattern making, we offer our prospective and existing partners patterns of the highest quality.

Seed preparation

We use our OMEGA Spartan Type II core sand mixer and manual force to fill the core boxes of the moulding moulds to produce the sand cores required for the sand moulds that support the internal cavities of the moulded parts.

Formatting

Hand moulding for small series, unique complex geometries, large size castings, semi-automatic moulding for medium series. During the moulding process, we use a refractory sand mixture to make sandboxes containing the exact negative of the moulding part to be produced, which are then cast with molten iron. In custom manufacturing, the moulding is done by hand using manual pneumatic compactors and the moulds are then cast using ABUS 5t bridge cranes. The serial production of moulded parts is carried out on Foromat 20 and 40 semi-automatic sand moulding machines.

Casting

Our AAGES induction melting system is capable of operating two induction melting furnaces with a crucible capacity of 1200 kg each. By means of a DUAL transistorised frequency converter, the continuous power distribution between the 2 furnaces can be adjusted as required, so that melting productivity can reach up to 1400 kg cast iron/hour.

Cleaning and surface treatment

The surface is as important as the internal structure - never leave it to chance. In the polishing shop, we use 3 different types of grit blasting machines to remove moulding sand from the surface of the castings, and then use bench and hand grinders to clean the pieces. The castings are coated with primers (e.g. zinc, epoxy) or with a topcoat of your choice based on the RAL colour code, or even with a multi-coat weather-resistant paint system if required. The process is carried out after grain spraying, separately prepared, with controlled coating thickness.

Machining

In our machining shop we can also undertake the machining and finishing of castings on request. During machining, we form holes, flat surfaces and joints, taking into account the drawing tolerances.

Quality control

All tests are carried out in our own laboratory. We check dimensional accuracy, material composition and surface quality - documented to standard.

Packaging and delivery

Secure packaging, export preparation, delivery on demand. Whether we deliver to a close partner or abroad, the finished product arrives the way you want it.